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 Translastic ® RTV Silicones Potting and Encapsulation of Electronic Components and Circuit Modules Translastic ® RTV Silicones cure to a tough flexible silicone rubber which absorbs vibration and provides environmental protection, excellent insulation, resistance to chemical attack and reversion resistance. RTV 111 White, low viscosity RTV 141 White, medium viscosity RTV 130 Red, low viscosity, high strength RTV 160 Red, medium viscosity, high strength FEATURES
DESCRIPTION Translastic RTV’s are poly-dimethyl siloxane systems which polymerize with the addition of appropriate catalysts. The catalyst initiates a free radical, condensation-type reaction. Reaction rates can be accelerated by heating and/or selection of catalyst. A selection of paste catalysts offer control of cure time and pot life as necessitated by process requirements. In deep or thin section, the polymerization reaction progresses without evolution of exothermic heat and minimal shrinkage. Translastic RTV’s provide environmental protection against temperature extremes, moisture, contamination, weathering, corona and corrosive atmospheres. RTV materials cure in thin or deep section to form a tough, flexible silicone rubber which absorbs mechanical shock and vibration. The product has many applications including: PC board, conformal coatings, precoating of assemblies before final encapsulation in rigid compounds, insulating motor leads and cable junctions, modules, relays, power supplies, amplifiers, transformers, ferrets, connectors and silicone mold making material. PROPERTIES OF TRANSLASTIC RTV SILICONES
APPLICATION: TRANSLASTIC RTV’s and Paste Catalysts S and M are designed for automatic dispensing, mixing and metering for volume applications. Smaller applications readily lend themselves to hand mixing, de-aerating and application by any convenient method such as pouring, dipping or brushing. A selection of catalyst should be made for the cure. Catalyst S provides a slow cure, Catalyst M cures medium-fast, and Catalyst F provides fast cure. The catalysts are used in approximately 10% concentration. Curing of Translastic RTV’s may be accomplished at room temperature. A more complete cure may be effected by curing at elevated temperatures, up to 200 °C. Detailed instructions are supplied with each order. TRANSLASTIC RTV SILICONES Cured TRANSLASTIC RTV’s offer retention of elastomeric properties from –90 °F to 600 °F, physical toughness and aging, resistance to chemical attack and reversion resistance. RTV’s 111 and 141 are low to moderate viscosity polymer systems with chemically inert calcium carbonate filler systems. The excellent flow characteristics and deep section cure allow potting of all electronic modules, components, assemblies and relays. Availability in various colors allows for color coding of components. RTV’s 130 and 160 are low to moderate viscosity polymer systems with a unique iron oxide filler system. Excellent physical properties and high temperature capability allow for encapsulation of transformers, coils and motor windings where elastomeric properties are required up to 600 °F. Catalyst S, M, F Three paste catalysts providing non-critical mixing ratios of 10:1 are supplied. The selection of catalyst is based on process requirements for total cure time, pot life and temperature limitations. Catalyst S provides the longest working time; Catalyst M provides shorter pot-life with faster cures. Catalysts S and M may be heat accelerated to provide shorter cure times. Catalyst F offers extremely fast room temperature cures with minimal working time. The Catalyst Performance Charts below provide necessary information for selection. TABLE I CATALYST SELECTION FOR TRANSLASTIC RTV SILICONES Room Temperature Cure – 10% Catalyst Concentration
Pot life can be extended by refrigeration: 10 hours @ 5 °C; 2 to 4 days @ -10 °C. TRANSLASTIC RTV SILICONES TABLE II CATALYST SELECTION FOR TRANSLASTIC RTV SILICONES ELEVATED TEMPERATURE CURE – 10% CATALYST CONCENTRATION
APPLICATION TRANSLASTIC RTV’s and Paste Catalysts S and M are designed for automatic dispensing, mixing and metering for volume applications. Smaller applications readily lend themselves to hand-mixing, deaerating and application by any convenient method –pouring, dipping or brushing. STEP ONE – Pour RTV into mixing container about ½ full. Add catalyst and mechanically mix or hand-stir thoroughly, keeping entrapment of air to a minimum. STEP TWO - For complex or densely packed circuit components and/or deep section casting, deaerate under vacuum (20 mm Hg) for 15 minutes. STEP THREE - Apply by dipping, brushing or pouring. When pouring deep sections, avoid air entrapment. Pouring under vacuum is advisable. Deaerate potting unit after pouring operation. For impregnation of coils or transformers, the deaeration should by followed by application of 10 to 50 psi air pressure. STEP FOUR - RTV’s cure at room temperature; however, to obtain optimum properties, post-cure heating is necessary. For thick section cures (1/2 " and greater) best results are obtained utilizing Catalyst S and gellation at room temperature, followed by heating in steps to 25 °C above service temperature of component. TRANSLASTIC RTV SILICONE rubbers bond to most materials (metal, glass, plastics) with the use of Translastic 13 Organo-Silicone Primer. Simply brush, dip or spray surfaces and allow ½ hour to air-dry before potting component. |
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