APPLICATION
N-Diffusol should be mixed well before using. If necessary, use a glass rod to disperse sediment which may form.
Diffusol preparations are applied by paint-on technique using camel's hair brush with coverage within 1.6 mm of the edge of the wafer. Allow to dry. N-Diffusol dries more slowly, and use of a heat lamp is desirable. Wafers should be stacked horizontally in a quartz boat, n-painted sides against each other. Likewise, p-painted sides are stacked against each other. Simultaneous n- and p-diffusion may be performed using N-Diffusol and P-Diffusol on opposite sides of stacked wafers.
When applicable, Diffusol preparations may be applied by dipping.
It is important that the silicon used for diffusion be pre-cleaned. Soak in HF prior to application of N- or P-Diffusol is recommended.
N- and P- Diffusol preparations may be diluted when lower surface concentration of diffusants is desired. Methyl alcohol may be used to dilute P-Diffusol, and ethylene glycol monoethyl ether may be used to dilute N-Diffusol.
DIFFUSION
Diffusion temperature is a matter of choice. An effective operating temperature is 1275-1300 °C with time determined by device requirements. An open, alundum furnace tube with ends blocked off with quartz wool is recommended for the high temperature diffusion process.
Diffusion constants provided in the data sheet for N- and P-Diffusol may be used to calculate junction depth for exact conditions used in diffusion. N- and P-Diffusol applied to silicon serves an infinite diffusant source.
After diffusion, the stacked wafers are separated by a prolonged soak in hydrofluoric acid (HF) for at least 24 hours.
REMOVAL OF EXCESS DIFFUSOL
After completion of diffusion, excess Diffusol preparations are removed from the silicon surfaces by prolonged soaking in HF. The removal of excess Diffusol when deep diffusions are used may also be accomplished by light lapping, preferably with the use of an S.S. White abrasive unit employing dolomite (CaCO3) as the abrasive material. The latter process removes material on the surface without removal of silicon itself.
Another useful technique is based on heating the separated, diffused wafers in an oxygen atmosphere at about 500 °C. The diffusant material on the silicon surface then becomes more readily soluble in HF.